The construction sector nowadays is under growing pressure to come up with buildings that are not only faster, safer, and of predictable quality. It has been common for traditional construction methods to suffer from labor shortages, weather delays, and increasing costs. An easy assemble house is a direct response to these problems. It is a combination of the accuracy of a factory and the efficiency of the site. In this article, I would like to discuss the working principles of the system, the places where it is most successful, and the reasons why it is turning into a dependable solution in the field of modern modular housing.
I have been working as a Technical Content Specialist in modular housing at ZN House for over 7 years. My expertise covers various areas of modular and prefabricated housing systems, such as easy assembly houses, container-based structures, factory-built steel solutions, and more. In addition, I have been deeply involved in preparing technical documentation, project applications, and construction best practices.
Fig. 1: An Easy Assemble Housing Community for the workforce
Easy assemble houses demonstrate the benefit in the installation process without using machinery such as forklifts and cranes. The assembled container house can be assembled by hand using bolts. All the materials are divided in the factory and assembled on the local site. The dimension of the quick assembly home is personalized; you can design it according to your requirements.
Easy assembly houses, with their quick installation advantages, are the best choice for prefab dormitory buildings or prefab commercial spaces, providing you with an aesthetic appearance and interior space comparable to traditional buildings.
Almost every easy assemble house has a strong frame behind it. The construction uses Q355 galvanized steel. This material can carry heavy weights. Besides that, it will not rust for more than 15 years. The exterior walls are constructed from high-density sandwich panels. These panels have very good heat insulation properties. You can be comfortable in the heating season as well as in the cooling season. The roof structure is also reinforced. It is capable of holding a heavy snow load and is resistant to Grade 11 wind speeds.
| Component | Material Specification | Key Benefit |
| Main Frame | Q355 Galvanized Steel | High strength & 15+ year lifespan |
| Wall Panels | 50mm/75mm Rock Wool | Fireproof & Thermal Insulation |
| Flooring | 18mm Cement Fiber Board | Water-resistant & Durable |
| Wind Resistance | Grade 11 (120km/h) | Safe in extreme weather |
Table 1: Technical Specifications of the Easy Assemble House
Fig 2: Features of Easy Assemble House at a glance
One of the main advantages of an easy assemble house is the “bolt-and-nut” system. In fact, this is a modular bolt-together system. No crane or forklift is required to complete the installation. This crane-free installation method will help you save money on equipment rental. A small group of 3 people is able to complete one unit in less than 3 hours. All components are factory pre-marked. This provides a perfect fit every time. Only basic hand tools are required. This makes the easy assemble house especially suitable for remote areas. Also, it is the best solution for areas where heavy trucks cannot access.
The Modular Building Institute’s report says modular construction can lessen site disruption by as much as 90%. Hence, these units are the perfect solution for busy urban sites.
The easy assemble house is highly eco-friendly. It consists of 85% recycled steel. In this way, you are lowering the impact of your project on the environment. Besides, the flat-pack design is really clever. These fast-building kits reduce shipment volume by 60%.
One shipping container is thus able to hold up to 15 units. You save a considerable amount on transportation expenses and fuel. There is virtually no waste on the building site. You don’t have to handle any leftover wood, cement, or bricks.
| Feature | Traditional Building | Easy Assemble House |
| Build Time | 6 – 12 Months | 3 Hours |
| Specialized Labor | Required (Masonry/Carpentry) | Basic manual labor |
| Relocation | Impossible | Easy to unbolt and move |
| Material Waste | High (15% – 20%) | Low (Less than 2%) |
Table 2: Comparison of Construction Methods of Easy Assemble House
Case Study 1: Rapid Deployment Mining Camp
Place: Western Australia
Time: June 2024
The Problem: A mining company in the Sandy Desert area of Western Australia wanted to accommodate 50 employees in a remote desert area. The mining site was not equipped with heavy machinery for lifting. Additionally, standard shipping containers would have been very expensive to transport because of their large volume and the far distance involved.
Our Solution: We got involved to manage the logistics and training aspect of this project. We suggested the easy assemble house because of its flat-pack efficiency. I personally coordinated the packing to ensure 15 units fit into a single container. We provided the client with a detailed video guide showing the installation process without a crane. In this way, the client was able to employ their own local general laborers rather than specialized contractors.
The Testimonial: “We picked this easy assemble house primarily due to the logistics support offered. The guys from ZN House really ensured that we got all the necessary stuff for a manual build. The point is, we did not need to hire a crane company. It basically saved us a great deal of money in local transport and rental charges. The workers are very happy with the insulation.“
—Mark Thompson, Project Manager, TerraVanguard Resources Ltd., WA
Case Study 2: Emergency Healthcare Clinic
Place: Southeast Turkey
Time: February 2023
The Problem: The earthquake caused massive devastation of local facilities in the Hatay Province of the Southeast Turkey. The medical team required a clean and warm place to treat patients urgently. Most importantly, they had to be quick, as the cold winter was too harsh for the patients in the tents.
Our Solution: I collaborated with the field coordinators to figure out the best way to deliver quick-build container kits to them as a priority. We took care of the technical side to guarantee that the modular bolt-together system was deployed flawlessly even in a high-pressure situation. I also helped with the layout design so that the units could be connected together to make a bigger, multi-room clinic.
The Testimonial: “Speed was the main focus for us after the earthquake. With their direct support, we managed to establish a medical clinic in just one afternoon. The house units that were easy to assemble were delivered as easy-to-handle kits. Thus, we could enlarge the clinic as the number of patients increased. The building seemed to be a proper one, so the patients were psychologically safe.”
—Dr. Selin Demir, Field Coordinator, NexusRelief Healthcare Co., Ltd.
To learn more about easy assemble house, visit our ‘Product Page’ here.
An easy assemble house is not merely a mobile box. It can also be a tough, green, and very cost-effective family home. These modules comply with the global safety rules. They give you 15+ years of good service. If you are in urgent need of construction, this modular system is the most practical decision.
According to a study by the National Institute of Standards and Technology (NIST), steel modular buildings offer greater resistance during earthquakes. When you go for an easy assemble house, you are making sure of both the safety of your project and the budget.
Build Your Next Project with ZN House
Efficiency as well as durability are not supposed to be feats in the present world or anything of the sort. ZN House is the expert that will provide high-quality easy assemble house solutions that will be very economical in time, labor, as well as transport costs. Our team will gladly assist you in working through the logistics of your next modular project, whether it is site planning or assembly.
How many people do I need to build an easy assemble house?
Answer: Only 2 to 3 people are necessary for the assembly. No specialized skills or heavy machinery are needed. The parts are fastened with ordinary bolts. As a result, your total labour costs are lowered dramatically.
Can the easy assemble house withstand heavy rain?
Answer: Yes. Each unit has a built-in drainage system. The seams of the roof and walls are sealed with waterproof gaskets. This way, the unit doesn’t leak even if there’s a very heavy downpour in a tropical setting. On top of that, the galvanized steel acts as a barrier against any water-based corrosion.
Is it possible to move the easy assemble house after it is built?
Answer: Yes. This is a key feature of the design. At any time, you are able to unbolt the panels and the frame. The easy assemble house is fully relocatable. You may take it to another location without tearing up the materials.
Disclaimer
The content in this article is meant to give you a general understanding and should not be relied upon as exhaustive guidance. ZN House is committed to providing accurate and current technical information; however, the actual results of the projects may differ depending on the local building regulations, type of soil, and proficiency of the construction team.
All technical data, including wind resistance (Grade 11) and durability (15+ years), refer to the conditions under which the products were tested, and the installation was carried out according to the standards. Neither ZN House nor the author accepts liability for any loss or damage arising from incorrect assembly or use of the easy assemble house in an unintended way. For large-scale or permanent installations, we strongly advise seeking a structural engineer’s opinion before proceeding further.
Watch the following video to see the easy assemble house in action and discover how quickly your project can come to life:
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